Note: Exact specifications may vary depending on the manufacturer and specific application requirements. Always consult with the battery cell manufacturer for their precise specifications.
---
## 1. General Material Properties
- **Material Type:**
- Natural Graphite: Sourced from high-quality veins
- Synthetic Graphite: Processed from petroleum coke or other carbon sources
- **Carbon Content (Purity):**
- Natural Graphite: >99.95%
- Synthetic Graphite: >99.98%
- **Moisture Content:** <0.02%
- **Ash Content:** <0.05%
- **Volatile Matter:** <0.10%
- **pH Value:** 6.8 - 7.2
- **Surface Morphology:** Spherical, smooth surface with low defect density
- **Crystal Structure:** Highly crystalline, hexagonal
- **Appearance:** Gray to black spherical particles
## 2. Particle Size Distribution
- **Particle Size Uniformity:** Tight control within ±2 µm of target size
- **Available Size Categories:**
| Size Category | D10 (µm) | D50 (µm) | D90 (µm) |
|---------------|----------|----------|----------|
| Fine | 5 - 7 | 10 - 12 | 18 - 20 |
| Small | 7 - 9 | 13 - 16 | 20 - 25 |
| Medium | 9 - 12 | 16 - 19 | 25 - 30 |
| Large | 12 - 15 | 19 - 22 | 30 - 35 |
| Extra Large | 15 - 18 | 22 - 25 | 35 - 40 |
**Note:** D10, D50, and D90 represent the diameter at which 10%, 50%, and 90% of the particles are smaller than the stated size, respectively.
## 3. Electrochemical Performance
- **First Cycle Coulombic Efficiency:** ≥93%
- **Reversible Capacity:** 360 - 370 mAh/g
- **First Cycle Irreversible Loss:** ≤7%
- **Cycling Stability:**
- Capacity Retention after 500 Cycles: ≥95%
- **Rate Capability:**
- 1C: 360 mAh/g
- 5C: 340 mAh/g
- 10C: 320 mAh/g
## 4. Physical Properties
- **BET Surface Area:** 1.5 - 3.5 m²/g
- **Tap Density:** 1.5 - 1.9 g/cm³
- **Compaction Density:** 2.0 - 2.2 g/cm³
- **True Density:** 2.2 - 2.3 g/cm³
- **Porosity:** <2%
- **Hardness:** 7 - 9 Mohs
## 5. Thermal and Electrical Properties
- **Thermal Conductivity:** 150 - 200 W/mK at room temperature
- **Electrical Conductivity:** ≥10 S/cm (100,000 S/m)
- **Thermal Expansion Coefficient:** 4.5 × 10⁻⁶ /°C
- **Decomposition Temperature:** >600°C in inert atmosphere
- **Heat Capacity:** 0.71 J/g°C
- **Oxidation Resistance:** High thermal stability, negligible weight loss up to 400°C in air
## 6. Structural Properties
- **Crystallite Size (La):** ≥45 nm
- **Disorder (ID/IG Ratio in Raman Spectroscopy):** <0.05
- **XRD Analysis:** Well-defined peaks at 26.5° and 54.7° indicating high crystallinity
## 7. Chemical Impurities (ppm max)
| Element | Maximum Allowed (ppm) |
|-----------------|-----------------------|
| Fe (Iron) | 8 |
| Si (Silicon) | 3 |
| Al (Aluminum) | 3 |
| Cu (Copper) | 2 |
| S (Sulfur) | 1 |
| Cl (Chlorine) | 0.5 |
| Ca (Calcium) | 2 |
| Mg (Magnesium) | 1 |
| Ni (Nickel) | 10 |
| Cr (Chromium) | 5 |
## 8. Vapor Coating Process Specifications
- **Coating Method:** Chemical Vapor Deposition (CVD)
- **Reactor Type:** Fluidized bed reactor
- **Temperature Range:** 900°C - 1100°C
- **Pressure:** Slightly above atmospheric (1.1 - 1.2 atm)
- **Gas Composition:**
- Carbon source: Methane (CH₄) or Ethylene (C₂H₄)
- Carrier gas: Argon or Nitrogen
- **Gas Flow Rates:**
- Carbon source: 10 - 50 sccm
- Carrier gas: 500 - 1000 sccm
- **Coating Time:** 2 - 4 hours (depending on desired thickness)
- **Coating Thickness:** 5 - 20 nm
### 8.1 Coating Quality Control
- In-situ monitoring of gas composition
- Real-time temperature and pressure logging
- Post-process SEM analysis for coating uniformity
- Raman spectroscopy for coating quality assessment
- TEM analysis for precise coating thickness measurement
### 8.2 Coated Material Performance Requirements
- Improvement in first cycle efficiency: ≥2% over uncoated material
- Improvement in capacity retention: ≥3% over uncoated material after 100 cycles
## 9. Environmental and Safety Considerations
- **RoHS Compliance:** Yes
- **REACH Registration:** Yes
- **Heavy Metal Content:** Below detection limits for Pb, Cd, Hg, Cr(VI)
- **Flammability:** Non-flammable under standard conditions
- **Coating Process Safety:**
- Reactor pressure relief system
- Inert gas purging before and after coating
- Gas detectors for leak detection
- Emergency shutdown protocols
- **Environmental Controls:**
- Gas scrubbing system for exhaust
- Recycling of unreacted precursor gases
## 10. Packaging and Storage
- **Standard Packaging Options:**
- 25 kg Drums: Polyethylene-lined, fiber or metal drums with moisture-proof seals
- 50 kg Bags: Woven polypropylene bags with double-layer polyethylene inner lining
- **Custom Packaging:** Available upon request, including anti-static or vacuum-sealed bags
- **Labeling:** Includes batch number, material grade, purity, coating specifications, and safety information
- **Storage Conditions:**
- Store in a cool, dry environment, protected from moisture
- Recommended storage temperature: 15°C - 25°C
- Shelf Life: 2 years from date of manufacture if stored properly
## 11. Quality Assurance and Testing
- **Testing Standards:** ASTM, ISO, and relevant industry-specific standards
- **Batch Certification:** Each batch is tested and certified for compliance with specifications
- **Lot Traceability:** Full traceability from raw material to finished product
- **Sampling:** Random sampling per batch, with testing for particle size, purity, coating quality, and electrochemical performance
- **Coating Process Monitoring:** Continuous monitoring of coating parameters with real-time data logging
## 12. Primary Applications
- Lithium-ion Battery Anodes for:
- Electric Vehicles (EV)
- Consumer Electronics
- Energy Storage Systems (ESS)
- Other Applications: High-power energy tools, grid storage solutions, and hybrid vehicles
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